What is a once-used gaylord box?

A once-used gaylord is a full-size bulk corrugated container that has completed a single trip and been inspected for reuse. It has the same dimensions, ply and pallet footprint as a new gaylord and costs up to 70% less.

Are once-used gaylords as strong as new ones?

For facility-to-facility shipping, warehouse storage and non-consumer-facing shipments, yes. Rebox quality inspects every unit before it ships; anything not fit for another use does not ship.

What sizes and configurations of gaylord does Rebox stock?

Half, full, square and octagonal gaylords in 2-5 ply, with full bottom, no bottom and full flap styles. Availability is confirmed by region.

How do I buy once-used gaylords from Rebox?

Send the size, wall construction, bottom style, monthly volume and delivery location. Rebox checks regional availability and quotes delivered pricing from the nearest of its 35+ distribution centres.

Qu'est-ce qu'un gaylord réemployé ?

Un gaylord réemployé est un conteneur de vrac en carton ondulé pleine grandeur qui a fait un seul trajet et qui a été inspecté en vue d'être réutilisé. Mêmes dimensions, mêmes cannelures et même empreinte de palette qu'un neuf, jusqu'à 70 % moins cher.

Est-il aussi solide qu'un gaylord neuf ?

Pour le transport entre installations, l'entreposage et les envois non destinés au consommateur, oui. Rebox inspecte chaque unité : ce qui n'est pas apte à un autre usage n'est pas expédié.

Quelles tailles et configurations Rebox tient-elle en stock ?

Gaylords demi, pleine hauteur, carrés et octogonaux de 2 à 5 cannelures, avec fond complet, sans fond ou à rabats complets. La disponibilité est confirmée par région.

Comment acheter des gaylords réemployés chez Rebox ?

Indiquez la taille, la construction des parois, le type de fond, le volume mensuel et le lieu de livraison. Rebox vérifie la disponibilité régionale et fournit un prix livré depuis le plus proche de ses 35 centres de distribution et plus.

Which Gaylord sizes are most commonly available?

Gaylords with an approximate 48 x 40 x 40 footprint and 48 x 40 x 72 double-wall e-commerce Gaylords are among the most commonly sourced options in the Rebox network. Other sizes and heavy-duty constructions depend more heavily on regional supply.

What is the difference between once-used Gaylord boxes and new?

Once-used boxes were opened once at a manufacturer and never used for outbound shipping. Every box in the Rebox network is inspected for quality before it reaches you. They are structurally sound and built to protect goods through another full shipping cycle. For most internal or facility-to-facility applications you will not notice a difference except for a reduction in costs.

How much weight can a Gaylord box hold?

Typical load ranges are 500 to 800 pounds for double-wall, 1,000 to 1,500 pounds for triple-wall, and 2,000 to 2,500+ pounds for 4 to 5 wall. Actual capacity depends on the box condition, bottom style, pallet support, product density, stacking method, and handling environment.

What is the most common Gaylord size?

Most customers request an approximate 48 x 40-inch footprint with a height of around 40 inches.

Quelle est la différence entre un fond complet et un fond partiel ?

Un fond complet couvre plus complètement le dessous du produit. Un fond partiel offre moins de couverture et dépend davantage d'une palette ou d'une autre base stable.

Les gaylords sont-ils livrés avec un couvercle ?

Les couvercles ne sont normalement pas tenus en stock avec les gaylords réemployés. Rebox peut parfois en trouver ou en fabriquer sur demande.

Sur quelle distance peut-on expédier des gaylords ?

La plupart des programmes fonctionnent mieux lorsque les gaylords sont approvisionnés à l'échelle régionale, généralement à moins de 250 à 500 milles d'un lieu d'approvisionnement disponible. La distance réaliste dépend de la construction, de la quantité commandée, du lieu d'approvisionnement et des exigences de transport.

Quelles tailles sont les plus souvent disponibles ?

Les gaylords d'environ 48 x 40 x 40 et les gaylords double paroi 48 x 40 x 72 pour le commerce électronique font partie des options les plus souvent approvisionnées dans le réseau Rebox. Les autres tailles et les constructions robustes dépendent davantage de l'approvisionnement régional.

Quelle construction de parois me faut-il ?

La double paroi convient aux matières légères comme le papier et les articles souples. La triple paroi convient aux matières de poids moyen comme les plastiques. Les gaylords robustes de 4 à 5 parois servent au métal, aux plastiques denses et aux autres matières lourdes.

Quelle est la différence entre un gaylord réemployé et un neuf ?

Les boîtes réemployées ont été ouvertes une seule fois chez un fabricant et n'ont jamais servi à des expéditions sortantes. Chaque boîte du réseau Rebox est inspectée avant d'être livrée. Elles sont structurellement solides et conçues pour protéger vos marchandises pendant un autre cycle complet d'expédition.

Quel poids un gaylord peut-il supporter ?

Les charges habituelles vont de 500 à 800 livres pour la double paroi, de 1 000 à 1 500 livres pour la triple paroi et de 2 000 à 2 500 livres et plus pour 4 à 5 parois. La capacité réelle dépend de l'état de la boîte, du type de fond, du soutien de la palette, de la densité du produit, de la méthode d'empilage et de l'environnement de manutention.

Quelle est la taille de gaylord la plus courante ?

La plupart des clients demandent une empreinte d'environ 48 x 40 pouces et une hauteur d'environ 40 pouces.

The same gaylord,
one trip in.

A once-used gaylord is a full-size bulk corrugated container that has made one trip and been inspected for reuse.

Request availability & pricing

Once-used gaylord boxes stacked on pallets in a Rebox distribution centre, with a forklift moving one unit.

What is a once-used gaylord?

A gaylord: the pallet-sized corrugated bulk container used for storage, fulfillment and internal shipping. Ours have run one trip.

Is it as strong as new?

Yes. If it is not fit for another use, it does not ship. Our customers use gaylords for facility-to-facility shipping, storage and non-consumer-facing loads.

What sizes?

You tell us what you need and we source it. Regular stock includes half, full, square and octagonal in 2–5 ply, with full bottom, no bottom or full flap.

How to buy

Tell us your size, wall construction, bottom style, monthly volume and delivery location. We work with you to find the best fit for your operation.

New vs once-used

New gaylord Rebox once-used

Cost per unit Full manufacturer price Up to 70% less for the same box

Size, ply, footprint Built to your spec Sourced to match your spec

Condition check Factory fresh Quality inspected for performance

Freight Ships from the plant Delivered from the nearest of 35+ DCs

Best fit Internal shipping, storage, fulfillment Internal shipping, storage, fulfillment

How buying works

From first contact to active program — three steps, no procurement runaround.

Tell us what you need

Product, load weight, preferred size, wall and bottom style if known, monthly volume and delivery location. You do not need every spec up front.

Product or material Load weight Preferred size Wall & bottom style Monthly volume Delivery location

We check your region

We look at available supply and the distance to your operation, matching dimensions, construction, bottom style and condition to your load. No exact match? We recommend the closest fit that still works.

We confirm price and delivery

You get pricing, freight, lead time and delivery. For repeat needs we plan standing supply around your volume — most buyers keep gaylords on a recurring program.

Start with your specs

2,000+businesses across North America have switched, including some of the continent's largest retailers.

35+distribution centres inspecting and shipping regionally, so costs stay down and delivery stays quick.

2–5ply wall constructions stocked, in half, full, square and octagonal builds.

Common Gaylord Boxes We Source

Rebox sources Gaylords in a range of sizes, wall constructions, and bottom styles. The right option depends on what you are moving, how much it weighs, and how the box will be handled.

Double-Wall E-Commerce Gaylords

Tall Gaylords for lighter, bulky products such as soft goods, paper, retail returns, and loose inventory.

Common sizes include:
‍
48 × 40 × 60 with a partial bottom
48 × 40 × 72 with a partial bottom

These are the most commonly sourced Gaylords in the Rebox network.

Full Interlock Bottom Gaylords

The bottom flaps overlap and lock together to provide added structure during storage and handling.

A common option is:
‍
48 × 40 × 40 in double-wall or triple-wall construction

These Gaylords are often used for paper, plastics, manufacturing materials, and general warehouse handling.

Heavy-Duty Gaylords

Heavy-duty 4–5 wall Gaylords are built for dense materials and demanding industrial applications.

A common option is:
‍
48 × 40 × 40 with a full or partial bottom

They are commonly used for dense plastics, metal, scrap materials, and heavier recycling streams.

Finding The Right gaylord FOR YOUR OPERATION

Actual dimensions, bottom styles and availability may vary by region.

type

best fit

48x40x40 Double Wall, Full Interlock

Paper, light materials and general warehouse use

48x40x40 Triple Wall, Full Interlock

Plastics and medium-duty material handling

48 × 40 × 40, 4-5 Wall, Full or Partial Bottom

Metals, dense plastics and heavy recycling streams

48 × 40 × 60, Double Wall, Partial Bottom

E-commerce, soft goods, returns and bulky products

48 × 40 × 72, Double Wall, Partial Bottom

Fulfillment and lightweight bulk products

Gaylord questions, answered

Sizes, wall construction, weight limits and shipping distance — the specifics buyers ask us before their first order.

A full bottom provides more complete coverage beneath the product. A partial bottom has less coverage and relies more heavily on a pallet or other stable base.

Lids are not normally stocked with once-used Gaylords. Rebox may be able to source or make new lids when required.

Most programs work best when Gaylords are sourced regionally, typically within approximately 250–500 miles of an available supply location. The practical shipping distance depends on the Gaylord construction, order quantity, supply location, and freight requirements. Our team will confirm whether the freight distance makes sense for your order.

Gaylords with an approximate 48 × 40 × 40 footprint and 48 × 40 × 72 double-wall e-commerce Gaylords are among the most commonly sourced options in our network. Other sizes and heavy-duty constructions depend more heavily on regional supply.

Double-wall Gaylords are best for lighter materials such as paper and soft goods. Triple-wall works well for medium-duty materials such as plastics. Heavy-duty 4–5 wall Gaylords are used for metal, dense plastics, and other heavy materials.

Our boxes are once-used, which means they were opened once at a manufacturer and never used for outbound shipping. Every box in our network is inspected for quality before it reaches you. They're structurally sound and built to protect your goods through another full shipping cycle. For most internal or facility-to-facility applications, you won't notice a difference (except for a reduction in costs). Once-used is the most sustainable and cost-effective option for your corrugated packaging needs.

Typical load ranges include:

Double-wall500–800 pounds

Triple-wall1,000–1,500 pounds

4–5 wall2,000–2,500+ pounds

Actual capacity depends on the box condition, bottom style, pallet support, product density, stacking method, and handling environment.

Most customers request an approximate 48 × 40-inch footprint with a height of around 40 inches.

Ask about your spec

Not sure which construction fits your load? Send us the material and weight and we will recommend one.

The same gaylord,one trip in.